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First AM Valve Manifold on US Navy Aircraft Carrier


The additively manufactured manifold on US aircraft carrier Enterprise CVN 80.

HII, America’s largest shipbuilder and a global defense provider, has announced that its Newport News Shipbuilding (NNS) division in Virginia, has successfully installed the first additively manufactured valve manifold assembly on a new construction aircraft carrier. NNS collaborated with DM3D Technology, Auburn Hills, Michigan, to manufacture the manifold body.

MIM Continues to be Key for Golf Wedges

COBRA Golf has launched its new 2025 KING Wedges that feature MIM (metal injection molding) construction, which allows for exceptionally precise manufacturing, offering approximately 50% tighter tolerances than traditional cast wedges. During the MIM process, each KING Wedge is heat treated to nearly 1400 °C (2500 °F), leading to a tighter grain structure for a softer feel and enhanced precision. 

Security Assessment for Manufacturers

The Cybersecurity and Infrastructure Security Agency (CISA) provides a complimentary Security Assessment tailored for manufacturers, aimed at swiftly evaluating a facility’s current security posture and identifying strategies for facility owners and operators to mitigate potential threats.

America Makes Announces AAMI Project Call Worth $1.1M in Funding

America Makes and the National Center for Defense Manufacturing and Machining (NCDMM) announced a new open project call to establish additive manufacturing (AM) equivalency and interoperability between the United States Department of Defense (DoD) and United Kingdom (UK) Ministry of Defense (MoD) supply chains, focusing on laser powder bed fusion (L-PBF) of critical parts. The project will also identify barriers to allied interoperability and support the development of international qualification approaches.

Ford and Red Bull F1 Debut AM Components

Ford Motor Company has begun testing for its first Formula 1 race in two decades, utilizing innovative technologies like additive manufacturing. Ford Performance Motorsports Powertrain personnel report that around 1,000 complex metal and plastic parts have been designed to endure extreme conditions required in races that average 200 miles per hour.

MIM2025 Concludes in Costa Mesa

MIM2025, the International Conference on Injection Molding of Metals, Ceramics, and Carbides, concluded late last month and was deemed an innovative success! Held in Costa Mesa, California, the specialized conference attracted 100 delegates, representing nearly 60 companies, from 9 countries.

PowderMet2025•It’s Getting Hot in Here!

Join us for PowderMet2025, the leading technical conference and innovative exhibition focused on powder metallurgy, taking place from June 15-18 in Phoenix!

This is your opportunity to explore the latest advancements through insightful presentations, discover groundbreaking exhibits, and connect with industry leaders. Don’t miss the Metal Powder Industry Federation’s exciting Design Excellence Awards competition, celebrating the best in the field!

Whether you're a professional or an academic, PowderMet2025 is where the future of powder metallurgy unfolds.

 

 

Rolls-Royce's Innovative Defense Initiative: Recycling Titanium for Future AM Jet Engine Components

Rolls-Royce Holdings plc, London, is making strides in sustainable defense manufacturing by repurposing titanium from obsolete fighter aircraft. This groundbreaking initiative focuses on recycling components like engine compressor blades from retired Tornado jets into titanium metal powders, which are then utilized for additive manufactured (AM) jet engine parts.

Detecting Additive Manufacturing Defects in Real Time


Zhongshu Ren (left) and Tao Sun, University of Virginia, display the results of L-PBF research.

A research team led by University of Virginia Associate Professor Tao Sun has made significant strides in advancing AM, particularly in aerospace and industries requiring robust metal parts. Their study focuses on detecting keyhole pores, which are major defects in laser powder bed fusion (L-PBF).

ORNL Prints Specimen Capsule for Reactor Tests

A research team from Oak Ridge National Laboratory (ORNL), Oak Ridge, Tennessee, has successfully designed, additively manufactured, and tested a specimen capsule for use in the High Flux Isotope Reactor (HFIR). The specimen capsules are essential for nuclear fuels and materials research as they hold experiments during irradiation in test reactors.

Distinguished Service to Powder Metallurgy Awards Announced

Distinguished Service to Powder Metallurgy Awards Announced

The Metal Powder Industries Federation's (MPIF) Awards Committee has announced the recipients of the 2025 MPIF Distinguished Service to Powder Metallurgy (PM) Award that recognizes individuals who have actively served the North American PM industry for at least 25 years and, in the minds of their peers, deserve special recognition.

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