Consarc Corporation
Consarc Corporation
100 Indel Avenue
Rancocas, NJ 08073
tel: 609.267.8000*188
gbernhard@consarc.com
www.consarc.com
Process Technology Engineer
Location: Rancocas, NJ
Employee Type: Full Time
Education: B.S. Materials, Electrical, Controls Engineering, or similar Advanced degree preferred
Experience: 3+/10+/15+ years
Travel: Up To 25% Dom/Int
Description:
As part of the Consarc Technology Team, you will work in a collaborative group to have a strategic overview of Consarc's equipment & related processes with responsibility for ongoing product & process development, customer support & technical sales support. Major process equipment includes Vacuum Induction Melting (VIM) furnaces, VIM Inert Gas Atomizers (VIGA), VIM Strip Casters (VIM-SC), Vacuum Precision Investment Casters (VPIC), Remelt Furnaces (VAR & ESR), & Heat Treaters (VHT & VAB). This position will focus on the advancement & support of technologies in rapid solidification (VIGA & VIM-SC) & novel VIM melting for applications such as critical minerals, additive manufacturing, & specialty metals production. In this role, the applicant will be expected to work across disciplines & teams to provide essential support & ensure that the company is at the forefront of new technologies.
Primary Responsibilities:
• Advise customers virtually & in-person on equipment troubleshooting, melting practices, operation of equipment, safety, specific material/alloy production practices, process analysis & optimization, & process control issue resolution.
• Assist in on-site equipment commissioning, hot testing, training, & managing contractual acceptance testing including downstream metallurgical evaluation of the material produced (e.g. macro-/micro-cleanliness, grain defects, powder size/shape/yield, etc.)
• Manage the advancement of equipment design & process controls, including developing equipment for custom metallurgical applications, defining process control profiles, collaborating with the Design Engineering team, & training end users on operation.
• Evaluate end-user requirements to determine equipment feasibility, evaluate final process & metallurgical acceptance criteria for equipment, & work with internal teams to recommend engineering solutions considering technical functionality, cost, schedule, & capability.
• Attend industry conferences & meetings to stay abreast of advances, maintain customer relations, & publish/present technical papers.
Required Qualifications:
• 3+/10+/15+ years of industry experience with atomization, strip casting, vacuum or air melting, casting, remelting (VAR/ESR), heat treatment, or other metallurgical processes.
• Ability to work with U.S. Export Controlled products, processes, & information.
• Self-motivated, independent, & outgoing with technical, analytical, decision-making, & communication skills.
• Experience in production or research & development of metals & advanced material processing including familiarity with industry specifications for materials, processing, & testing (e.g. ASTM, AMS, DIN, etc.) Desired Experience:
• Industrial experience in a melt shop, vacuum heat treatment, aerospace manufacturing, or equipment manufacturing.
• Operation & process improvement of VIM, atomization, strip casting, vacuum investment casting, VAR, and/or ESR.
• An understanding of ferrous & nonferrous metallurgy in wrought, casting, or powder metallurgy products.
• Research in the fields of atomization, rapid solidification, process metallurgy, &/or industrial equipment
• Development of technical documentation such as procedures, work instructions, manuals, white papers, & research papers.
Consarc Corporation is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion,
sex, pregnancy, sexual orientation, gender identity, national origin, age, protected veteran status, or disability status.
Non-smoking Environment
An E-Verify Employer
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