Advances in Powder Metallurgy
& Particulate
Materials—2008
Proceedings of
the 2008 World Congress
on Powder
Metallurgy & Particulate Materials,
June 8–12, Washington, D.C.
Contains over 250 technical papers encompassing over 2,700 pages
in a fully searchable CD-ROM in a format that preserves the original color in
all
figures

MPIF, 2008 ISBN-13: 978-0-9793488-9-1 ISBN-10: 0-9793488-9-7
Item
#2008CD
List Price $1,100 APMI Member $990 MPIF Member Co. $880
ALSO AVAILABLE in a complete set of four
printed softcover volumes (limited quantities)
Item #2008SET List Price $1,250 APMI Member $1,125 MPIF Member Co. $1,000
TABLE OF CONTENTS
Volume
I: Parts 1, 2, & 3
State of the North American PM Industry—2008
Mark Paullin, President, Metal Powder Industries Federation
State of Powder Metallurgy in Europe—2008
Ingo Cremer, President, European Powder Metallurgy Association
State of Powder Metallurgy in Asia—2008
Yutaka Mizuno, President, Japan Powder Metallurgy Association
Part
1—Design & Modeling of PM Materials, Components & Processes
Simulation of Mechanical Properties of Chromium Alloyed Sintered Steel
Lars Nyborg, Sepehr Hatami and Sven Bengtsson
Stress State Dependence of FC-0205 Steel Powder
Paul G. Allison, Mark F. Horstemeyer, Youssef Hammi and Hayley R. Brown
Mapping Between Material Design and Properties Using Material Informatics for PM Simulation
Shiwoo Lee, Harpreet Singh, Seong Jin Park, Sundar V. Atre and Randall M. German
Fundamental Aspects of Spark Plasma Sintering
Eugene A. Olevsky, Sastry Kandukuri and Ludo Froyen
Modeling of Springback During Ejection of Hardmetal PM Parts Following Compaction
Rich J. Gubanish, Pankaj K. Mehrotra, K. Roediger, Srikanth Bontha, R. Rengarajan, S. Shamasundar, G. Chidanand and S. Mirajkar
Predicting the Effects of Heat Treatment on Pressed and Sintered Steel Parts
Virendra S. Warke, Richard D. Sisson, Jr., and Makhlouf M. Makhlouf
FEM Analysis of Stress and Deformation States of Shelf Dies for Metal Powder Compaction
Enrico Armentani, Gian Filippo Bocchini, A. Cortiginao, Gabriele Cricri and Renato Esposito
Prediction of Tool Wear and Tool Life by Experiment/Modeling/Simulation of the Die-Compaction Process
Wei Li, Peter J. Blau, Jun Qu, Seong Jin Park, Youssef Hammi and Randall M. German
Integrated Simulation of Mold Filling (Binder-Powder Separation), Debinding, and Sintering in Powder Injection Molding
Seongjai Kim, Seokyoung Ahn, Seong Jin Park, Sundar V. Atre and Randall M. German
Modeling PM Extrusion of Rods
Jane W. Adams, Chian F. Yen and Brandon McWilliams
Modeling for Powder Metallurgy Component Design and Performance Prediction
Youssef Hammi, Laura Tucker, Paul G. Allison, Tonya W. Stone, Mark F. Horstemeyer and E.B. Marin
Multi-Scale Modeling of Sintering: Application to Firing of Silicon-Based Solar Cells
Gordon Brown and Eugene Olevsky
Taguchi Method for Sintering Study of Nanocrystalline Silicon Carbide Fabricated Using Plasma Pressure Compaction
Manish G. Bothara, Pritha Vijay, Sundar V. Atre, Seong-Jin Park, Randall M. German, T. S. Sudarshan and R. Radhakrishnan
Simulation of Die Filling in 3D with Special Emphasis on Vibration Supported Filling
Claas Bierwisch, Torsten Kraft, Michael Moseler and Hermann Riedel
An Automated Design and Advisory System for Pressed-and-Sintered Powder Metallurgy Parts
Roland Stolt
Fracture and Fragmentation Problems in Particulate Materials Processing
Randall M. German
Quantitative Study of Process and Material Parameters on Flow Behavior and Powder Binder Separation of Feedstocks: Experimental Design 3D Simulation Model and Balance Model for Separation in Suspensions
Martin Jenni, Rudolf Zauner, Juergen Stampfl and Jeff Morris
Mixing Simulation for Powder Injection Molding Feedstock: Quantification and Sensitivity Analysis
Tae Gon Kang, Seokyoung Ahn, Seong Jin Park, Sundar V. Atre and Randall M. German
Injection Molding Parameter Optimization using the Taguchi Method for Highest Green Strength for Bimodal Powder Mixture with SS316L in PEG and PMMA
Khairur R. Jamaludin, Norhamidi Muhamad, Sri Yulis M. Amin, Mohd Nizam Ab. Rahman, Murtadhahadi and Muhammad Hussain Ismail
Investigation of Metal Powder Sintering by Coupling Discrete Element Modeling and In Situ X-Ray Microtomography
Luis Olmos, Didier Bouvard, Christophe L. Martin, L. Salvo, Daniel Bellet and M. Di Michiel
Tribological Investigation of Diamond-Impregnated Segments Assisted by FEM-Simulation
Wolfgang Tillmann, Miriam Gathen, Artur Martin Osmanda, Lukas Wojarski and Christian Kronholz
Part
2—Particulate Production
Experience of Industrial-Scale Hot Inert-Gas Atomisation
Dirk Aderhold and John J. Dunkley
Rapid Prototyping of Close-Coupled Atomiser Components Using an Analogue Atomiser and High-Frame-Rate Analysis
Ian N. McCarthy, Robert F. Cochrane, Andrew M. Mullis and Nicholas J. Adkins
Quality of Sn-Ag Powders Produced by Drop-on-Demand Technique
Nils Ellendt, Volker Uhlenwinkel, Alisa Ahmetovic, Lisa Boddez and Hani Henein
The Effect of Oxygen Additions to the Atomization Gas on Powder Characteristics
Joseph T. Strauss
Impulse Atomization of Al-Fe Alloys
Hani Henein
Granulated Particulates: A Novel Approach for Processing Near-Full-Density Parts by Conventional Pressing and Sintering
Animesh Bose, Pinaki Bose, Isamu Otsuka and Takeshi Kadomura
In Situ Kinetic Study of Hydrogen Reduction Process for Optimal Production of Fe2O3 Nanopowder by Nonisothermal Hygrometry Measurement
Sung-Soo Jung, Woo-Kyung You, Yun-Sung Kang and Jai-Sung Lee
Properties of Organic-Bonded and Diffusion-Bonded 0.5% Mo Prealloyed Steel Powders
Claude Gélinas and Sylvain St-Laurent
Taguchi Optimization of the Distribution and Agglomeration of Nickel Powder (T123 & T110) in Blended Iron-Nickel Powder Mixture
Nikolaos Vlachos and I. T. H. Chang
Part
3—Compaction & Forming Processes
Performance Characteristics of a Newly Developed PM Lubricant used in Combination with Elevated Die Temperatures
David Milligan, Paul Hofecker, Ian Howe, Shawn Miller and Ola Litström
A Low-Density Lubricant System with Significantly Improved Green Strength and Ejection Forces for PM Applications
Dennis L. Hammond, Apex Advanced Technologies
Optimizing Compacting Lubricant Selection-A Comparison Study of Various Commercially Available Lubricants
Heron A. Rodrigues, Stephen Madill, Mike Folliard and Tianjun (Tim) Liu
A Study on Behavior and Function of Internal Lubricants in Ferrous Powder Mix in the Compaction Process
Yoshihiro Ito, Takayasu Fujiura, Satoshi Furuta, Satoshi Nishida and Yuji Taniguchi
Density of Spray-Formed Materials
Kevin M. McHugh, Volker Uhlenwinkel and Nils Ellendt
Thermal History of Spray-Formed Al-Si and Al-Mg-Si Sheets
Volker Uhlenwinkel, Cassia de Paula Pinto, Lydia Achelis, Reinhard Ristau, Peter Krug and Claudemiro Bolfarini
Rapid Prototyping of Titanium Alloys by Electron Beam Selective Melting Technology
Weiwei He, Xin Yang, Huiping Tang, Haiyan Liu and Haibo Qi
Laser Sintering of Parts with Complex Internal Structures
Claus Aumund-Kopp and Frank Petzoldt
Synthesis and Characterization of Hybrid Al/Al3Ni Foam Materials via LENS® Deposition of Ni-Coated Al Powder
Baolong Zheng, John E. Smugeresky, Yizhang Zhou, Dean Baker, Asit Biswas and Enrique J. Lavernia
Straight Forward to a Successful Demoulding Process
Alex Wehrli, Stefan Haltner and Peter Kunz
Hydraulic CNC Press Process Control through Automated Length Measurement and Weight Data Acquisition
Wolfgang V. Schuebl and Walter Rau
Development of Die-Wall Lubrication Technique for Multi-Stepped Mold
Tomoyuki Kohida and Yuuji Yamanishi
Combustion-Driven Compaction Automation: A Pressing Solution for Niche Markets
Dennis Massey
Multi-Axis Force Monitoring for Predicting Compaction Problems and Optimizing Compact Quality
Michel Guillot and Jocelyn Blanchet
The Forming of an Ultra-Thin Cup Using a New Compacting Technology
Masahiro Okahara, Zenzo Ishijima and Kei Ishii
Improved Dimensional Precision by High-Performance Bonded Mixes and Advanced Compaction Presses
Mats G. Larsson, Walter Rau and Denis O'Keefe
Study of the Effect of an Improved Die-Filling Shoe on Density Variations
Michel Guillot, Jocelyn Blanchet, Jean-Francois Lacasse and Isabelle Bouchard
Improve Overall Equipment Effectiveness on Powder Compacting Systems
Stefan Haltner, Alex Wehrli and Peter Kunz
Powder Metallurgy Developments of Ti-6Al-4V Plate for Structural Applications
Jane W. Adams, Volodymyr Duz and Vladimir S. Moxson
The New Approach to Production of Foamable Precursors using the Method of Direct Powder Rolling
Alexander Litvintsev
Indirect Extrusion of Rapidly Solidified Aluminum Alloys
Manoj Kumar, Ravindra K. Dube and Klaus Müller
Processing and Thermoelectric Properties of Zn4Sb3 Compound by Powder Extrusion Technique
Zhong-Chun Chen, Junichi Tsujimura and Fumio Fujita
Powder Extrusion of Advanced Lightweight Materials
Gerhard Hanko and Peter Schäffler
Super-High-Pressure Compaction for High-Density Products
Dov Chaiat
Characterization of Powder Bulk, Dynamic Flow and Shear Properties in Relation to Die Filling
Reg Freeman and Xiaowei Fu
Fabrication of the Powder High-Speed Steel by the Electric Discharge Compaction
Evgeny G. Grigoryev and Vladimir G. Grigoryev
Dynamic Magnetic Compaction (DMC)Processing of Tool Steels
Edward A. Knoth, Bhanumathi Chelluri and James Laverick
The Electric Discharge Compaction of Tantalum Powders
Evgeny G. Grigoryev
Microstructure and Mechanical Properties of Sintered Ti-Fe-Zr Alloy
H. Ozkan Gulsoy, Pavan Suri, Seong Jin Park and Randall M. German
Processing of PM Spinodal Bronze
Kenneth S. Watson, Robert Gotham and William Morrissey
Volume
iI: Parts 4, 5, & 6
Part
4—Powder Injection Molding (Metals & Ceramics)
Micro Component Fabrication by Micro Molding on PDMS Mold Utilizing Stainless Steel Nanopowders
Eung-Ryul Baek, Sugeng Supriadi, Andy Tirta and Chul-Jin Choi
Microstructure, Magnetic and Mechanical Properties of Ni-Zn Ferrites Prepared by Powder Injection Moulding
Jesus Gutierrez-López, Elena Rodriguez-Senín, José Y. Pastor, Miguel A. Paris, Belén Levenfeld and Alejandro Várez
Fabrication of Thin-Walled YSZ Tubular Electrolytes for Fuel Cells by Powder Extrusion Molding
Teresa Jardiel, Belen Levenfeld and Alejandro Varez
Effect of Processing Parameters on the Mechanical Properties of Powder Injection Molded Alumina
Ibrahim Uslan, Ilyas Yucel, Levent, Urtekin and Süleyman Saritas
A Technical and Market Contrast and Comparison for Metal Powder Injection Molding
Randall M. German
Effect of Powder Size and Heat Treatment on Mechanical Properties of 15-5PH
Paul A. Davies, Toby Tingskog, Erich Neubauer and Rudolf Zauner
Effect of Powder Characteristics and Sintering Conditions on Density and Corrosion Resistance of MIM 316L Stainless Steel
Ratnesh K. Dwivedi, Donald F. Heaney, and Randall M. German
Reaction and Transport Kinetics for a Water-Soluble MIM-Binder System
Steffen Krug
Influence of the Composition on Fundamental Characteristics of a Water-Soluble Binders for MIM of 316 Stainless Steel Powders
Hélio Jorge and António M. Cunha
A Comparison of Techniques for Processing Powder Metal Injection Molded 17-4 PH Materials
Satyajit Banerjee and Claus J. Joens
The Effects of Sintering Cycle and Alloy Design on the Microstructure and Mechanical Properties of MIM 17-4PH Stainless Steel
J. Alan Sago, Michael D. Wilson, Mark W. Broadley, John K. Eckert and Roger J. White
Important Features of a PIM Machine
Uwe Haupt, Hartmut Walcher and Marko Maetzig
Scaling Up the Plasma-Assisted Debinding System (PADS) for Powder Metal Injection Molding
Claus J. Joens and Satyajit Banerjee
Development of a High-Strength Aluminium MIM Alloy
Zhenyun Liu, Graham B. Schaffer and Tim B. Sercombe
Magnetic Properties of Fe-6.5Si Powder Injection Molded Materials
Hideshi Miura, Yoshitomo Tanaka, Toshiko Osada, Terukazu Tokuoka, Takao Nishioka and Akihiko Ikegaya
The Effect of Feedstock Composition on Defect Evolution in Powder Injection Molded Ceramic Microarrays
Sachin Ladha, Carl Wu, Sundar V. Atre, Shiwoo Lee, Kevin Simmons, Seong-Jin Park and Randall M. German
Injection Molding of Micro-Porous 316L Stainless Steel Parts
H. Ozkan Gulsoy, Pavan Suri, Seong Jin Park and Randall M. German
Effects of Sintering Temperature and Sintering Time on Mechanical and Impact Properties of Injection Moulded Ti-6Al-4V Employing Prealloyed and Mixed Powders
Khuntong Songsiri, Anchalee Manonukul, Prasert Chalermkarnnon, Hideki Nakayama and Motoi Fujiwara
Effect of Heat Treatment on Microstructure and Properties of Co-Cr-Mo Alloy Produced by MIM
Palloma Vieira Muterlle, Mirco D'Incau, M. Perina, R. Bardini and Alberto Molinari
Net-Shape Manufacturing of NiTi Shape-Memory Parts
Efrain Carreño-Morelli and Jacques-Eric Bidaux
Micro Powder Injection Molding-Latest Developments
Volker Piotter, Klaus Plewa, Martin Beck, Hans-Joachim Ritzhaupt-Kleissl, A. Ruh and Juergen Hausselt
Metal Injection Moulded High-Performance Applications
Dunstan H. Peiris
The Effect of Processing Variables on Gas-Bubble Formation in Gas-Assisted Powder Injection Molding
Seokyoung Ahn, Manuel de Hoyos, Kye Hwan Lee and Seong Jin Park
Micro Metal Injection Moulding for Thermal Management Applications Using Ultrafine Powders
Hans Schmidt, Astrid Rota, Philipp Imgrund and M. Leers
Surface Structuring by Micro-MIM: Technology and Applications
Philipp Imgrund, Hans Schmidt, Natalie Salk, A. Bruinink and M. Bitar
Design and Development of a Dual-Material MIM Product
Matthew Bulger, Howard I. Sanderow and Semahat Sinharoy
Comparative Behavior of Bronze and Superalloy Feedstocks Made with Different Particle Sizes
José M. Torralba, José M. Contreras and Antonia Jiménez-Morales
Influence of Powder-Particle-Size Distribution on Rheological Properties of 316L Powder Injection Moulding Feedstocks
M. Eugenia Sotomayor, Alejandro Varez and Belen Levenfeld
Part 5—Pre-Sintering & Sintering
A Study on CuO-Al2O3 Reaction Paths
Mafalda Guedes, Jose M. Ferreira and Alberto C. Ferro
The Importance of Agglomerate-Size Control in Full-Density Processing of Nanopowder by Pressureless Sintering
Jai Sung Lee, Hyun-Goo Kang and Yun-Sung Kang
Postulation of a Mechanism of Nitrogen Sintering of Aluminium
Tadeusz M. Pieczonka, Stephen C. Mitchell, Andrew S. Wronski, Jan Kazior and Marek Hebda
A New Approach to Sintering Furnace Atmosphere Control and Sinter Hardening by Gas Impingement Cooling
Akin Malas, Soren Wilberg, Daniel Nilsson, and Sigurd Berg
Sintering of Hypereutectic Al-Si Alloy Powders
Yong-Jin Kim, Sang-Bin Park, Jae-Wook Lee and Sangsun Yang
Reaction of Nitrogen Atmospheres with PM Steel Compacts During Sintering
Herbert Danninger, Christian Gierl, Vassilka Vassileva, Antje Liersch and Georg Kalss
Effect of Prealloyed Mn and Cr on Chemical Reactions During Sintering of Steel Compacts
Maryam Jaliliziyaeian, Christian Gierl and Herbert Danninger
Effect of Powder Characteristics and Processing Parameters on the Shrinkage Behaviour of Copper Compacts
Chandran Padmavathi and Anish Upadhyaya
Effects of the Sintering Temperature on the Surface and Bulk Characteristics of Iron Samples Sintered in Hollow Cathode Discharge
Silvio Francisco Brunatto and Herson Carlos Fuchs
Cold Pressing and Liquid-Phase Sintering of Premixed Al-Cu Alloy and Al-Matrix Composites Reinforced with Alumina Particles
João B. Fogagnolo and Jose Leandro A. Oliveira
Investigation of Microstructural Evolution and Properties of Boron-Doped PM 316L
Deniz Uzunsoy and H. Aygül Yeprem
Tin Addition Influence on the Optimization of an Al-Cu Alloy High-Energy Milling and Liquid-Phase Sintering
Elisa M. Ruiz-Navas, M. Luisa Delgado, Elena Gordo and José Manuel Torralba
Sinterability, Microstructure and Properties of a Boron-Containing Duplex Stainless Steel
Lorena Lazada and Francisco Castro
Heterogeneous Microstructures for Obtaining High-Performance PM Steels
Wilfredo Garcia, Shandra Sainz, Arulkumar Karuppannagounder and Francisco Castro
Sintering of Chromium Containing PM Steels Processed to High Density
Bruce A. Lindsley
Study of Sintering Aspects for the Manufacturing of Low-Cost Titanium Alloys
Pablo García-Esteban, L Bolzoni, Elisa M. Ruiz-Navas and Elena Gordo
Thermal Analysis and Dilatometer Studies of the Liquid-Phase Sintering of Al-Mg-Si-Cu Alloys
E. Crossin, T.B. Sercombe, Ji-Yong Yao and Graham B. Schaffer
Part
6—Secondary Operations
Performance Characteristics of a Newly Developed Machinability Additive for PM Applications
Bo Hu, Suresh Shah, Jerry Falleur, Roland T. Warzel III, David Milligan, Ian Howe and Olof Andersson
Role of Machining Additives and Cryogenic Cooling in Machining of Sinterhardened Materials
Ranajit Ghosh and Bruce Lindsley
Influence of Carbide Content and Morphology on Machinability of Hardened PM High-Speed Steels
Kristian Arntz, Fritz Klocke and Rajsekhar Thejomurtula
Effect of Copper Addition on the Machinability of PIM 316L Stainless Steel
Kai-Hsiang Chuang and Kuen-Shyang Hwang
New Iron Powder with Improved Machinability
Bernard Tougas, Carl Blais and Gilles L'Espérance, FAPMI
Effect of Solid Lubricant on Machinability of Valve-Seat Inserts
Heron A. Rodrigues, Tianjun (Tim) Liu and Chris Myers
Effect of KSX Free-Machining Agent on Machinability of High-Precision PM Components
Hironori Suzuki, Tetsuya Hayashi, Heron Rodrigues and Satoshi Masuhara
Machinability Improvement of Iron Based Sintered Alloys by Adding Complex Oxide Powder for K Grade Carbide Tools
Satoshi Furuta, Yuji Taniguchi and Takahiro Kudo
Influence of the Residual Stress State on the Toughness of CVD-Coated Cemented Carbide Cutting Tools
Helga Holzschuh, Manuela Klaus and Christoph Genzel
Tempering Conditions and Property Changes of Heat-Treated PM Steels
Gian Filippo Bocchini, Andrea Baggioli, Barbara Rivolta and Giuseppe Silva
Response to Heat Treatments of Fe-TiCN Composites
Beatriz Gómez, José Manuel Torralba, Elisa Ruiz-Navas and Elena Gordo
Alternative Approaches for Reactive Surface Coating on Rare Earth Magnet Alloy Particulate
Nathaniel T. Oster, Iver E. Anderson, Wei Tang, Yaqiao Wu, Kevin W. Dennis, Matthew J. Kramer and R. W. McCallum
New Process Perspective with Infracarb Process for Sintered Parts
Aymeric Goldsteinas
Carburizing of Low-Alloyed Chromium Materials-An Overview
Sven Bengtsson, Thoedora Marcu and Alexander Klekovkin
Challenges of Surface Densification of PM Gears by Rolling
Philipp Kauffmann, Christof Gorgels and Fritz Klocke
The Application and Performance of Wrought Wire Infiltrant in a Production Environment
Howard I. Sanderow, Paul A. Rivest and Richard H. Slattery
Investigation of Weldability of Powder Metal Al Plates By Friction Stir Welding
Hakan Ates, Adem Kurt, Mustafa Cakir and Ilyas Uygur
Steel-Based Infiltration-A Method to Achieve Full Density Higher-Performance Powder Metal Parts
Frederick J. Semel and Kalathur S. Narasimhan
Volume III: Parts 7, 8, & 9
Part 7—Materials
Advanced Composites through Nano Engineering
Asit Biswas, Dean Baker, Randall Echols, Yizhang Zhou, B. Zheng, Enrique J. Lavernia, William Hofmeister and Henry Meeks
Low-Alloyed High-Performance Material Concepts
Gerold Stetina, Georg Kalss, Juergen Voglhuber and Peter Orth
High-Performance Manganese Containing PM Steels
Bruce A. Lindsley, Christopher Schade and Howard G. Rutz
Effect of Molybdenum Content in PM Steels
Bruce A. Lindsley and Howard G. Rutz
New Robust Mn-Based PM Steels
Mark J. Dougan and Joan Moratò
Introduction of a New Sinter-Hardening PM Steel
Peter K. Sokolowski, Bruce A. Lindsley and Francis G. Hanejko
Effect of Variation in Composition of Prealloyed Ferrous PM Component Powders
John J. Michiels
Lean Nickel PM Steels for High-Performance Applications
Thomas F. Stephenson, Maria Korotkin and Shawn Metcalfe
Sintered Structural Cu-Ni-Mo-C Low-Alloyed Steels with Small Boron Additions
Magdalena Orban and Radu L. Orban
Performance Characteristics of a Newly Developed Cost-Effective Cr-Ni Prealloyed Steel Designed to Replace the Fe-Ni Steels
Nagarjuna Nandivada, David Milligan, Alexander Klekovkin, Yoshinobu Takeda and
Yang Yu
Sintered Structural Steels Low Alloyed with Cu, Ni, Mo and V
Magdalena Orban and Radu Orban, Technical University of Cluj-Napoca
Properties of 17-4 PH Stainless Steel Produced via Press and Sinter Route
Prasan K. Samal, Nagarjuna Nandivada and Ingrid Hauer
Development of a Dual-Phase Precipitation-Hardening PM Stainless Steel
Christopher Schade, Thomas F. Murphy, Alan Lawley and Roger Doherty
An Advanced High-Performance Nitrogen-Alloyed PM Steel for Powder-Compacting Tooling
Richard Jervis, Börje Johansson, Lennart Jönson, Gerhard Kientopf, Petter Larsson and
Odd Sandberg
MICROCLEAN-PM Tool Steels, Part of the Automotive Industry
Heinz Makovec, Devrim Ziya Caliskanoglu and Ernst Putzgruber
Novel Highly Sinterable High-Speed Steel Powders: Computer Aided Design, Sintering Behaviour and Microstructural Evolution
Inigo Iturriza, Sixto Giménez, Vera Trabadelo, I. Traola and Tomas Gómez-Acebo
Carbide Design in Wear-Resistant Powder Materials
Paul D. Nurthen, Ola Bergman and Ingrid Hauer
Innovations in High-Performance Gas-Atomized PM Steels
Stefan Sundin, Lars-Olov Nordberg, Massimo Cocco and Roger Walve
Evaluation of the Pressing Characteristics of Commercially Pure Titanium Using an Instrumented Double Acting Die
Yuri Hovanski, Curt A. Lavender and Kenneth S. Weil
Characteristics of Hot-Extruded Aluminum Alloy Using Rapidly Solidified Powder via SWAP
Masashi Kawakami, Katsuyoshi Kondoh, Hisashi Imai, Isamu Otsuka and
Horoshi Izaki
Evaluation of Metastable Beta Alloy Ti-5Al-5V-5Mo-3Cr Produced via Powder Metallurgy
Jean M. Stewart and Charles F. Yolton
Semi-Finished Products from New Structural Materials Based on Granular Magnesium Alloys
Boris V. Ovsyannikov, Alexander V. Ponomarev and Nikolay N. Shanin
Relationship between Green and Sintered Properties of Metal-Matrix Friction Materials and the Copper Powders Employed as the Matrices
Mark Assel and Anil Nadkarni
Performance Characteristics of Newly Developed Ni-Mo Sinterhardened PM Steel
Ian Howe, Roland T. Warzel III, David Milligan, Alex Klekovkin and Yang Yu
Part
8—Refractory Metals, Carbides & Ceramics
Axis-Symmetric Solid Freeform Fabrication of W-TiC Cermelt Rocket Nozzles
Lino Costa, William Hofmeister, Deepak Rajput and Kathleen Lansford
Effects of Alloying Elements on the Properties of Boride-Base Hardmaterials
Ken-ichi Takagi, Yuusuke Shiota and Ken Osada
Microstructure Evolution in WC-Co Composites During Reactive Sintering from Nanocrystalline Powders
Juri Pirso, Mart Viljus, Renee Joost, Kristjan Juhani and Sergei Letunovits
Thermodynamic and Kinetics of Contiguity Forming Between Ceramic Grains on Ti(C,N)- Based Cermets
Shiquan Zhou, Wenqi Zhou, Wei Zhao, Xiaogang Li, Weihao Xiong and Hong Zongguo
Part 9—Advanced Particulate Materials & Processes
High Effectiveness of the Organic-Bonding Process in Reducing the Ni, Cu and Fe Dusting in a Production Environment
Yannig Thomas, Sylvain Pelletier, Sylvain St-Laurent and Claude Gelinas
Advanced Copper-Based Composites Filled with Phase-Change Materials for New Thermal-Management Applications
Thomas Weissgaerber, Hendrik Weidmueller, Sergej Kalinichenka and
Bernd Kieback
Development of Carbon Nanotubes-Reinforced Copper Composites for Heat-Sinking Applications
Faiz Ahmad, G. Goudah, O. Mamat, N. Muti and Randall M. German
Pseudo Alloys of Refractory and Noble Metals
Heiko Wildner, Mike Boening and Andreas Pilz
Encapsulation of Diamond-Impregnated Composites Using PVD Coating
Wolfgang Tillmann, Miriam Gathen, Evelina Vogli and Christian Ullrich
Advanced Binder Obtained by Use of Oxide and Carbide Powder for Particular Polymeric Composites
Mykola P. Ushkin, Leon R. Vishniakov, Boris N. Sinaysky, Nikoloz M. Chikhradze and Guram S. Abashidze
Ti6Al4V-Based MMC Obtained by Means of Spark Plasma Sintering
Mario Zadra, Francesco Casari, Luca Girardini, E. Santuliana and Alberto Molinari
On the Al2O3 In Situ Reinforcing with NiAl by Reactive Infiltration
Radu L. Orban, Roxana M. Piticescu, Robert R. Piticescu and Magdalena Orban
Lightweight Diamond-Based Composites with Advanced Thermal Properties
Erich Neubauer, M. Kitzmantel, Ivi Smid, Kristina Cowan, Hui Yu, and Paul Angerer
Step-Wise Exothermic Reactions in PVD and Cold-Rolled Ni/Al Multilayer Foils
Laszlo J. Kecskes, Anthony J. Roberts, Suveen N. Mathaudhu, Bradley R. Klotz, Xiaotun Qiu, Jesse Graeter and Jiaping Wang
Effect of the Second Phase on Mechanical Properties of Fe3AlC Alloy Prepared by Mechanical Alloying
Kazuo Isonishi
Theoretical and Experimental Investigations of Shock-Wave-Induced Reactions in Ni-Al System
Mikheil M. Chikhradze and G.S. Oniashvili
Nanocrystalline NiTi-Fe Smart Alloys Processing by Combined Mechanical Alloying-Reactive Synthesis
Radu L. Orban, Mariana Lucaci, Nicolae Jumate and Magdalena Orban
Photonic Curing: A Novel Process for Low-Temperature Sintering Nano-Particulate Materials
James E. Sears, Michael Carter and Jeff West
Fabrication of Au Nanorods and Nanowires by Chemical Reduction Method
Young-Jin Kim, Dong-Hyun Kim, Sang-sun Yang and Jae-Wook Lee
Quasi-Isostatically Forged Nanocrystalline Aluminum-Magnesium Alloy
Henry S. Meeks
Nanostructured High-Strength Aluminium for Automotive Applications
K. Hummert, R. Schattevoy, M. Broada, M. Knappe, R. Müller, Paul Beiss, F. Klubberg, Thomas Schubert and T. Weißgärber
The Effect of Particle Size on the Properties of Palladium Nanocomposites
Valmikanathan Onbattuvelli, Sundar V. Atre, Diwakara Meka, Shalini Prasad and Vijayamohanan K. Pillai
Fracture and Fatigue-Crack Growth of Nanocomposite Aluminum Alloys
Hala A. Hassan, Adel B. El-Shabasy and John J. Lewandowski
Preparation of Nanostructered Iron Particles via Ultrasonic Spray Pyrolysis (USP) and Hydrogen Reduction (HR)
Burcak Ebin, Sebahattin Gurmen, Burak Ozkal and Dilay Pestreli
Effect of Bimodal Distribution of Grain Size on the Tensile Properties of Ferrous Alloys Produced by Spark Plasma Sintering of Nanostructured Powders
Alberto Molinari, Stefano Libardi, Mario Zadra, Francesco Casari and Marcello
Cabibbo
Fabrication of Sputtering Targets from Gas-Atomized Powders for Hard Disk Drives
Iver E. Anderson, Gary Schuster and Lawrence L. Jones
Effects of Process-Control Agent on the Microstructure and Mechanical Properties of Ti-Sn-Nb Alloy Prepared by Mechanical Alloying
Alireza Nouri, Yuncang Li, Yasuo Yamada, Peter D. Hodgson and Cui'e Wen
Mechanical Alloying in Planetary Mills of High Accelerations
Galina G. Chernik, Elena L. Fokina, Nadezda I. Budim, Evgeniya A. Vasilieva, Vladimir G. Kochnev and Marco Hueller
High-Energy Milling of Iron-Titanium Powder Mixtures: A Cold-Welding Problem
Ricardo M. Leal Neto, Railson Bolsoni Falcão and Eneida da Graca Guilherme
Nanocrystalline FeTi-Al-Ni Alloys for Hydrogen-Storage Processing by Reactive Mechanical Alloying
Radu L. Orban, Mariana Lucaci, Dana Salomie and Magdalena Orban
Spark Plasma Sintering of Ultrahigh Temperature Ceramics
Manish G. Bothara, Seong-Jin Park, Randall M. German and Sundar V. Atre
Effects of Foaming Agent and Boron Carbide Additions on the Foamability Behavior of Al Based Metallic Foam Produced by Powder Metallurgy
Mehmet Türker, Hanifi Cinici, Uour Gokmen, Arif Uzun and Suleyman Saritas
Fabrication Process of Highly Porous Carbon Nanofiber Web Implanted with Carbon Nanotubes for Supercapacitor Application
Yongjin Jeong, SeungIl Cha, JongJun Jang and SoonHyung Hong
Fast Hot Pressing of Diamond Composites for Electronics & Cooling Applications
Thomas Schubert, E. Neubauer, Thomas T. Weißgärber and Bernd F. Kieback
Development of Carbon Nanotube-Reinforced Copper
Young-Sam Kwon, Seong-Taek Chung, Seong Lee, Joon-Woong Noh, Song-Jin Park and Randall M. German
EDM Performance of W-Cu Electrodes by Nano Tungsten Coated Copper Composite Powder
Young-Sam Kwon, Seong-Taek Chung, Jin-Hyuk Lee, Man-Soo Joun, Seong lee, Joon-Woong Noh, Seong-Jin Park and Randall M. German
Fabrication and Thermal Properties of Carbon Nanotube/Nickel Composite by Spark Plasma Sintering Method
Akira Kawasaki, Shunsuke Yamanaka, Hiroaki Sakamoto, Yutaka Mekuchi, Masaki Kuno and Takayuki Tsukada
Magnetic Nanoparticles and Their Functionlization by Atomic Layer Deposition
Yun Zhou, David M. King, Xinhua Liang and Alan W. Weimer
A Novel Manufacturing Method for Producing Titanium Foam for Biomedical Applications
Yuyuan Y. Zhao and Laura E. Monaghan
Alulight Metal® Foam Products for Lightweight Solutions
Gerhard Hanko, Peter Schaffler, Hans Mitterer and Philipp Zach
Nanoporous Membranes for Biosensors
Negar A. Monfared, Manish Bothara, Shalini Prasad, Rigel Kishton, Sridhar Varadarajan and Sundar V. Atre
Mechanical Properties of Open-Cell Titanium and Titanium-Alloy Foams Made by PM Process
Derek Liu, Steven Leisinger, Jeffrey A. Rybolt, Andrew Martin, Donnamarie Appellof, Zach Stookey and Bryan Smith
Porous Metallic Support Structures Developed for Hydrogen-Separation Membranes
Iver E. Anderson, Robert L. Terpstra, David Byrd and Steven N. Paglieri
Unconventional Fabrication of Stainless Steel 316L Metal Foam by Conventional Ceramics Route
Suttha Amaranan, Khunthong Songsiri and Anchalee Manonukul
Nanostructured Maraging Steel by Mechanical Alloying and SPS of Elemental Powders
Cinzia Menapace, Stefano Libardi, Mirco D'Incau and Alberto Molinari
Anisotropy of Texture-Controlled PM Magnesium Alloys via Roll-Compaction Process
Katsuyoshi Kondoh, Takamichi Oguri, Hisashi Imai and Kenshi Kawabata
Microstructure and Properties of Inconel 625 Metal Matrix Composites Deposited by LENS®
Baolong Zheng, Jonathan Nguyen, John E. Smugeresky, Yizhang Zhou, Dean Baker and Enrique J. Lavernia
Development and Analysis of Bio-Inspired Design Aluminum Composites
Arockiasamy Antonyraj , Pavan Suri, Seong Jin Park, Kiyong Cho, Giselle Thibaudeau, Randall M. German and Brian Baldwin
Volume IV: Parts 10, 11, 12, & 13
Part
10—Material Properties
Mechanical Properties and Microstructural Features of Biomedical Components Produced by Electron Beam Melting of CoCrMo Powder
Luca Facchini, Emanuele Magalini, Pierfrancesco Robotti and Alberto Molinari
Cost-Effective Materials for Sinter-Hardening Applications
Ulf Engström, Robert Frykholm, David Milligan and Roland T. Warzel III
Full Density and Case Hardening, the Key to Highest Rolling Contact Fatigue Strength
Ivo Sauermann, Thomas Janitzky and Paul Beiss
Mechanical Properties of Highly Densified Sintered Steel by High-Pressure Warm Compaction Using Die-Wall Lubrication
Nobuhiko Matsumoto, Toshitake Miyake, Mikio Kondoh and Kimihiko Ando
AMPERSINT®MAP-A New Concept in Powder Metallurgy Applicable for Highly Alloyed Materials
Ulf Waag and Roland Scholl
High-Density Properties of 410L Stainless Steel Made by Blending Granulated Powders with Traditional PM Powders
Thomas W. Pelletiers, Thomas J. Jesberger, Bart Nelson, Isamu Otsuka and
Blaine Stebick
Wear Resistance of Gas Nitrided Astaloy CrLTM Sintered Steel
Luigi Alzati, Ulf Engström, Barbara Rivolta and Adriano Tavasci
Particle-Reinforced Composites Based on Carbon-Free Precipitation-Hardening High-Speed Steels
Herbert Danninger, Christian Harold, Fardin Rouzbahani, Helmut Ponemayr, Manfred Daxelmüller, Frantisek Simancik and Karol Izdinsky
Grain Size-Depenent Mechanical and Wear Properties of TiC-FeNi Steel Cermets
Lauri Kollo and Jakob Kübarsepp
Wear and Fatigue of Sintered Aluminum Materials
Shuhai Huo and Bill Heath
Wear Mechanisms of Tool Steels Used in PM Pressing Dies
Sepehr Hatami, Lars Nyborg and Jan-Olof Krona
Effect of Chemical Composition on Fatigue Strength of Fe-Cu-C Steels
Paul Beiss and Ali Zafari
Effect of Nickel or Copper Addition on Mechanical Properties of Sintered and Carburized Compacts Made of Molybdenum Hybrid-Alloyed Steel Powder
Shigeru Unami and Yukiko Ozaki
Porosity Statistics of Extremes and Fatigue Strength of Sintered Iron
Paul Beiss and Stefan Lindlohr
Fatigue Behavior of High-Density Sintered Steel
Jorge L. Bris, José A. Calero, Yadir Torres and Luis M. Llanes
Improvement in Fatigue Performance of Powder-Forged Connecting Rods by Enhanced Shot-Peening
Edmond Ilia, Russell A. Chernenkoff and Kevin T. Tutton
Mechanical Properties of Chromium Carbide Based Cermets at Micro-level
Irina Hussainova, Iwona Jasiuk, Xiangdong Du, David Cabassa and Juri Pirso
Mechanical Properties of Sintered Steel of Fe-Mn System
Sang-Suk Kim, Se-Hoon Seok and Dong-Kyu Park
Comprehensive Characterization of Mechanical Properties of Heat-Treated Low-Alloyed Steels with Mn Added via Mechanical Alloying
Mónica Campos, José A. Sicre-Artalejo, J.M. Molina-Aldareguía and José M. Torralba
Advanced Mechanical Properties of the Shell/Core Hybrid Powder Compacts
Tetsufumi Yoshida, Masashi Nakatani, Keita Ono, Hiroshi Fujiwara and
Kei Ameyama
Strength Characterization of Bilayer Compacts
Michael J. Sexton, Adam Procopio and Antonios Zavaliangos
Tensile and Fatigue Properties of PM Steels with Additions of an Atomised Fe-Mn-C Master Alloy
Wilfredo Garcia, Shandra Sainz and Francisco Castro
Influence of Sintering Temperature on Impact Strength of Sintered Fe-Mo-P Steels
Jan Kazior, Marek Hebda, Marek Nykiel and Tadeusz Pieczonka
Influence of Density and Tempering Temperature on the Fatigue Behaviour of Sinter-Hardened Distaloy DH1 PM Steels
Giovanni Straffelini, Vigilio Fontanari, Alan Hafez and Matteo Benedetti
Mg-Fe-O Insulation Coating on Pure Iron Powders for Magnetic Powder Cores
Katsuhiko Mori, Masahisa Miiyahara, Koichiro Morimoto, Kazunori Igarashi, Muneaki Watanabe and Ryoji Nakayama
Inducement of Mechanical Strength in Mg-Fe-O-Insulated Iron Powder Cores by Heat Treatment Under Oxygen-Containing Atmosphere
Yosihiro Tanaka, Kenichi Kato, Masahisa Miyahara, Koichiro Morimoto and Kazunori Igarashi
Magnetic Properties of Sintered AMPERSINT®MAP Fe50Co Parts
Ulf Waag
Production of Magnetic Cores from Iron Powders Coated with Mg-Fe-O Insulation
Kenichi Kato, Yoshihiro Tanaka, Katsuhiko Mori, Masahisa Miyahara and
Kouichiro Morimoto
Growth Opportunities with Soft Magnetic Materials
Kalathur S. Narasimhan, Francis G. Hanejko and Michael Marucci
Conventional PM and MIM Approaches to High-Performance Silicon-Iron Steel
Rajendra M. Kelkar and Peter A. dePoutiloff
Infiltration and Selective Diffusion of Chromium to Strengthen Mechanical Properties of Iron PM Parts-Spectrometric Evidences
Arun K. Chattopadhyay and Jessu Joys
Atomized Precursor Alloy Powder for Oxide Dispersion-Strengthened Ferritic Stainless Steel
Joel R. Rieken, Iver E. Anderson, M. Kramer, Y.Q. Wu, J. Anderegg, A. Kracher and Matthew F. Besser
Dimensional-Change Comparison of Materials with Different Microstructures
Roland T. Warzel III, David Milligan, Sigurd Berg and Sven Bengtsson
Part
11—Test & Evaluation
Detection of Powder-Binder Separations During MicroPIM by Synchrotron Computer Tomography
Richard Heldele, Michael Schulz and Juergen Hausselt
Assessment of Sintering Degree by Universal Hardness Test
Gian Filippo Bocchini, Riccardo Gerosa, Barbara Rivolta and Giuseppe Silva
Effect of Crack Size on Natural Frequency Using Resonant Inspection
Richard W. Bono and Gail R. Stultz
Novel Methods to Determine Fracture Toughness and Bending Strength of Hardmetals
Arne M. Huber, Antje Winkelmann, Ulrich Koblmiller, Rolf Speicher and
Michael J. Hoffmann
Analysis of Powder Metal Alloys by Inductively Coupled Plasma-Optical Emission Spectroscopy
Peter D. Damian
Functional Test of Surface-Densified vs. Conventional Powder Metal Gears for High-Performance Applications
Alessandro De Nicolo and Pierluigi Zingale
Stress Controlled Fatigue Testing of Porous Sintered Steels-An Endless Task?
Paul Beiss
Comparison of Density Measurement Techniques for Large PM Components
Tonya W. Stone, Laura Tucker, Youssef Hammi, Thomas N. Williams, Haitham El Kadiri and Mark F. Horstemeyer
An Infrared-Imaging Approach for Quality Assurance in the Powder Metallurgy Process
Souheil Benzerrouk and Reinhold Ludwig
New Material with Improved Machinability and Fatigue Strength for PF Connecting Rod
Masaaki Satou, Minoru Takada, Satoshi Masuhara, Kentaro Takada and Ryosuke Kogure
Part
12—Applications
The Influence of the Type of Magnetic Circuits on the Parameters of Electric Machines
Barbara M. Slusarek, Piotr Gawrys and Marek Przybylski
Development of PM Sprocket Combined with Housing Body for Motor-Driven Electric Variable-Valve-Timing Control Systems
Masanobu Takagi, Kazuhiko Suganaga and Toshihiko Nagata
The Development of Complicated-Shape and High-Strength Clutch Hub
Shun Egawa, Tkehiro Nakashima and Naoki Motooka
Selective Net-Shape (SNS) Powder Metallurgy for Complex-Geometry Rocket-Engine Components
John A. Halchak, Clifford C. Bampton, Wes Goodin, Thomas J. Van Daam, Gordon Creeger, Stephen H. James and Victor Samarov
Development of High-Performance Sintered Bearing Material for Motors of Automotive Applications
Takeshi Yanase
Development of Iron-Base Powders Suitable for Laser Welding
Stefano Libardi, Stefano Saccarola, Corrado Poli, C. Menapace and Alberto Molinari
Development of Thin-Walled & Light-Weight Carriers for 4WD
Reiko Fujitsu, Shinichi Hirono, Mamoru Imamura and Nobuya Amano
Development of a Downsized Die and Tools for Shock Absorbers
Tadashi Oikawa and Tomohiko Amino
Material Cost Savings in Powder Metal Transfer-Case Sprockets and Sun Gears
Marc Legault, Francis Hanejko and David Pendrak
Part
13—Management Issues
Economic Analysis of Powder Metallurgy Composites
John L. Johnson
Comparing Furnaces Using a Detailed Operating Cost Model
John R. Haddock
Use SWOT Strategy to Differentiate Your Company from Low-Wage Competitors
Harry C. Moser