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MACHINABILITY OF POWDER METALLURGY STEELS

By A. Salak, M. Selecka and H. Danninger

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The machining of powder metallurgy (PM) materials is a permanent subject of investigations and practice. The aim of this book is to present knowledge concerning the machinability of PM steels and show areas for improvement. Because tool wear and failure result from the interaction of the work piece, tool and cutting conditions, these areas are described and analyzed in the book for sintered iron, carbon steels, alloyed, stainless and powder forged steels.

CONTENTS:

• Introduction
• Powder metallurgy processes and materials
• Principles of machining of steel
• Cutting tools
• Factors influencing the machinability of PM steels
• Measures to improve the machinability of PM steels
• Machining of sintered steels—state of the art
• Recommendations for machining of PM steels

CISP, hardcover, 536 pages, 2005

ISBN 1-8983268-2-7

Item# N9020

List Price $125           APMI/MPIF $120

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Machining & Machinability of PM Components

Compiled by
Christopher P. Adams, Carl Blais and
Deepak S. Madan

 


Machining & Machinability of PM Components
is a collection of technical literature on PM machining and machinability. The publication is a review of the current knowledge on the machining of PM components—containing 37 technical papers from sources such as the annual MPIF International Conference on Powder Metallurgy & Particulate Materials, the International Journal of Powder Metallurgy, EPMA World Congress & Exhibition, Powder Metallurgy, and SAE International. The selected papers contribute to identifying the particularities of machining PM components in terms of base material, additives for improved machinability, machining process parameters and case studies.

Click here to view a complete table of contents

MPIF PUBLICATION , 523 pages, 2006     ISBN 0-9762057-5-0

Item #3011CD—Machining & Machinability of PM Components CD-ROM

List Price $140   APMI $126   MPIF Co. $114

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Particle Packing Characteristics
Randall M. German

Reprinted by popular demmand, this title is fundamental to a wide variety of disciplines.
For those practicing engineers that face the day to day problems associated with particulate systems, the presentation is organized so that there is quick access to selected topics. With over 650 references this title is a must for students newly discovering this field as well as those interested in teaching, research and improved industrial practices.

MPIF
1999, (Reprinted Edition)
Softcover, 460 pages
Item #N5024

Price    $78      APMI Price  $70     MPIF Price   $62

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Particle Strengthening
of Metals and Alloys

Eckhard Nembach

This title offers complete coverage of shearing and bypassing of particles by dislocations. The book features a broad range of both analytical approaches and computer simulations, and applies these techniques to key strengthening mechanisms--including chemical, modulus mismatch, stacking fault energy mismatch, lattice mismatch and order strengthening.

John Wiley
285 pages, hardcover 1996
ISBN: 0-471-12072-3
Item # N9065

Price   $125   APMI/MPIF Members $120

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Powder Metal
Technologies & Applications

Metals Handbook, Volume 7, New 1998 Edition

This authoritative handbook is divided into four major areas: Production of Metal Powders; Characterization and Testing, Consolidation of Metal Powders; and Powder Systems and Applications. More thatn 250 authors and reviewers contributed their expert knowledge and practical experience. The book contains over 1,000 illustrations.

ASM
950 pages, hardcover, 1998
Item # N9007
ISBN 0-87170-387-4
Price $264       APMI/MPIF Price $251

Contents Include:

  • Special and Developing Consolidation Processes
  • Powder Systems and Applications
  • Metric and Conversion Data for Powder Metallurgy
  • Abbreviations and Symbols
  • Terms and Definitions
  • History of Powder Metallurgy
  • Production of Metal Powders
  • Characterization and Testing of Metal Powders
  • Consolidation of Metal Powders
  • Terms and Definitions
  • Index

    Ordering Information

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Powder Metallurgy Q&A,  
        
Consulting the Experts with Practical
P/M Questions and Answers

This new title brings together expert advice from over 20 powder metallurgists in one convenient publication. APMI has published the practical advice of leading P/M
practitioners in the renowned International Journal of Powder Metallurgy. We are now making this important information available in one easy to use, indexed publication.
Find quick answers to practical P/M questions in one handy reference.

MPIF Item #N5064    Softcover, Approx. 75 pages
Price $49      
Sale Price $29


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Powder Forging
Howard Kuhn and B. Lynn Ferguson

This book presents the historical background of powder forging, the metallurgical and mechanical principles involved, and some detailed descriptions of powder forging practice and applications.

288 pages, hardcover, 1990
Item # N5035
ISBN #0-918404-84-3
Special Sale Price $50

Contents Include:

  • Overview
  • Materials Aspects of Powder Forging
  • Mechanics
  • Analysis
  • Process Design
  • Practice

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  • 2001 P/ M Performance Applications

    Proceedings of the P/M Sessions, SAE Congress,
    March 2001, Detroit, MI

    Contents Include:
    Advances in Sinter-Hardenable Materials for Automotive Gears and sprockets
    Non-Destructive Measures of Structural Integrity in Powder Metal Parts Using
    Resonance—Case Studies in Production Applications
    Metal Injection Molded Components in Automotive Applications
    Creating Innovation in Torque Transfer Systems Through Optimization of P/M Components
    Machinability and Performance of Powder Forged Connecting Rods
    P/M High-Speed Steels for Valve Insert Applications
    The Development of Sintered Materials Containing Dispersed Die
    Steel Hard particles for Intake Valve Seat Inserts
    Machinability of Sintered Distaloy HP-1 Components
    Optimization of Machining Operations of Parts Made of High
    Performance Alloyed Powders
    Green Machining of P/M Parts Using Enhanced Green Strength Lubricating Systems
    New Structures of Brush and Brushless DC Motors Using Soft Magnetic
    Composites for Automotive Applications
    Powder Metal Bearings and Gears with Steel-Like Performance
    Permanent Mold Gravity Casting Cylinder Block with Hyper Eutectic Aluminum liners
    Impact of Decarburization on Fatigue Life of Powder Metal Forged Connecting Rods
    Newly Developed P/M Materials to Replace Malleable and Ductile Iron Castings

     

    SAE International
    Approx. 150 pages, softcover, 2001
    ISBN: 0-7680-0757-7
    Item #N9088

    List Price $79      Sale Price $69

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    2000 Powdered Metal Applications

    Proceedings of the 2000 SAE Congress,
    March 6-8, 2000, Cobo Hall,Detroit Michigan

    Contents Include:

    New Directions in Aluminum-Based P/M Materials for Automotive
       Applications

    Aluminum Powder Metal Automotive Camshaft Cap Applications
    Ultra-Lightweight Aluminum Metal Foam Materials for Automotive
       Applications
    Improved Stainless Steel Exhaust Flanges Based on Innovative Design
           Concepts
    Lightweight Aluminum Construction for Structural Applications
    High Wear and Heat Resistant P/M Valve Guides
    Self Lubrication Type P/M Materials for the Lead Free Valve Seat
    New Copper Alloy Powder for Laser-Clad Valve Seat Used in
         Aluminum Cylinder Heads
    Assembled Camshafts with Sintered Cam Lobes: Wear Performance and
       Torsional Fatigue Strength
    High Efficiency, Self Sealing Rotor Pump Achieves High Pressures Cumulative FatigueDamage and Life Prediction of Sintered Fe-C-Cu Alloy
    High Performance Self Lubricating Bearings for PV Faxctor Approaching
       5.0/mpa.m/s.
    Metal Injection Molding of Complex Large Automotive Components
    Evaluation of Press and Sinter Connecting Rod with Warm Compaction
        Process
    Performance of High Density P/M Connecting Rods
    Service Load and Stress Distribution for P/M Gear Components
    Gears for Demanding Applications: A Comparison Between Cast Iron,
       Wrought Steels and P/M Steels
    Improved Efficiency by Use of Sinter-Hardened P/M Automotive Components
    Opportunities for Conversion of Automotive Powertrain Components from
            Mallable/Ductile Cast Irons to Powder Metallurgy
    Cost Effective manufacture of Synchronizer Hubs and Rings for Manual
        Transmissions by Sinterhardening
    Application of Sintered-Hardenable Materials for Advanced Automotive
        Gears, Such as Gears, Cams and Sprockets
    Cost Reduction Processes for Transfer Case Sprockets: Part I - Metallurgical
        Aspects
    Cost Reduction Processes for Transfer Case Sprockets: Part II - Process
         Variables
    P/M Stainless Steel Flanges and Sensor Bosses Meet Critical Qualification
             Requirements for Exhaust Applications.

    SAE International
    Approx. 240 pages, softcover, 2000
    ISBN: 0-7680-0585
    Item #C9084

    List Price $99      Sale Price $69

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    Reviews in Particulate
    Materials, Volume 3

    Contents include: Metal powders by chemical processes, powder processing of intermetallic compounds, binder removal in powder injection molding, overview of several non-conventional rapid hot consolidation techniques, a review of tungsten based alloys as kinetic energy penetrator materials, powder processing of rare earth-iron-boron permanent magnets, subject index

    264 pages, softcover, 1995
    Item # N8003

    List Price  $95      Sale Price  $29!

    Ordering Information


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    Sintering Theory & Practice
    By Randall M. German

    This practical guide to sintering considers the fact that while the bonding process improves strength and other engineering properties of the compacted material, inappropriate methods of control may lead to cracking, distortion and other defects. It provides a working knowledge of sintering, and shows how to avoid problems while accounting for variables such as particle size, maximum temperature, time at that temperature and other factors that may cause changes in processing.

    The book describes the fundamental atomic events that govern the transformation from particles to solid, covers all forms of the sintering process and provides a summary of many actual production cycles. Building from the ground up, it begins with definitions and progresses to measurement techniques--easing the transition, especially for students, into advanced topics such as single-phase solid-state sintering, microstructure changes, the complications of mixed particles and pressure-assisted sintering.

    1996, John Wiley
    Hardcover, ISBN: 0-471-05786-X
    550 pages
    Item # N9055

    List   $155   APMI/MPIF   $147

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    Light Metals Handbook

    This title is dedicated to the most commonly used and popular metals.
    With its combination of comprehensive data on properties, standards and international materials specifications, coupled with other unique features like the extensive section of binary phase diagrams, it will become a standard reference work for the industrial and theoretical metallurgist.


    1998, Butterworth Heinemann
    Hardcover, 320 pages
    ISBN:  0-7506-3625-4

    Item # N9081

    Price   $125     APMI/MPIF $120

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    Steels, Metallurgy and Applications

    Third Edition
    This title provides a metallurgical understanding of the commercial steel grades and the design, manufacturing and service requirements that govern their application. The properties of different steels are described, detailing the effect of composition, processing and heat treatment. Also featured are up to date information on steel prices and specifications.

    1998, Butterworth Heinemann
    ISBN:  0-7506-3757-9

    Hardcover, 320 pages
    Item # N9082

    Price   $136     APMI/MPIF $130

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    Soft Magnetism
    Fundamentals for Powder Metallurgy
    and Metal Injection Molding

    Chaman Lall

    This monograph introduces the subject of soft magnetism to engineers, technologists and technical sales personnel that have responsiblity for components processed by Powder Metallurgy (P/M) and Metal Injection Molding (MIM). Emphasis is placed on the practical relevance of the processing parameters on the soft magnetic properties of the resulting parts. Information on terminology, standards and conversion factors is included in the form of appendices.

    160 pages, softcover, 1992
    Item # N4002
    ISBN 1-878954-17-2
    Price $80    APMI Price $65      MPIF Price $50

    Contents Include:

    • Fundamentals of Magnetism
    • Fundamentals of Powder Metallurgy and Metal Injection Molding
    • Soft Magnetic Properties of Selected Alloys
    • Examples of Soft Magnetic Devices

      Ordering Information

       

    2009 Who's Who in PM
    Membership Directory

    © 2009 APMI International     ISSN No. 0361-6304




    Contents Include:

    • Members of APMI International Alphabetically & by Company
    • APMI Board, Committees, and Local Chapter Officers
    • PM Consultants
    • Members of the Metal Powder Industries Federation
    • MPIF Board, Committees, and Association Listings
    • 2009 Web site Directory
    • Directory Advertisers

    Item # 5031 (softcover)
    APMI Member $75     MPIF Member Co. $85    Non-Member $105

     

     

     


    APMI International is also proud to offer a fully searchable CD-ROM format of this directory, arguably the most utilized reference publication in the powder metallurgy and particulate materials industries!


    Item # 5031-cd (CD-ROM)
    APMI Member $30*
    Non-Member $135* (includes 1-year APMI membership)
                         $145* (includes 1-year Overseas APMI membership)

    * Plus $5 shipping & handling

    Ordering Information 


    ASM Handbook Volume 9: Metallography and Microstructures

    Edited by: George F. VanderVoort

     

     




    Includes expanded coverage of COLOR metallography. More than 70 pages are in full color—eight times the amount in the previous edition!

    Metallography and Microstructures, Volume 9 of the ASM Handbook, is an essential reference for anyone who specifies, performs, monitors, evaluates, or uses metallurgical analyses for production quality control, research, or educational training. The new edition is a comprehensive reference that features over 30 new articles with substantive updates on metallographic techniques and microstructural interpretation.

    Expanded and new coverage includes:
    • New articles on field metallography, digital imaging, and quantitative image analysis, quantitative metallography, and color metallography
    • All-new articles on the metallography and microstructural interpretation of cast irons, carbon and low-alloy steels, aluminum alloys, precious-metal alloys, titanium alloys, ceramics, and thermal spray coatings
    • Substantially revised articles on metallography and microstructural interpretation of tool steels, stainless steels, copper alloys, powder metallurgy alloys, and cemented carbides
    • Hundreds of new micrographs throughout the volume
    • More integrated in-text citation of micrograph images with respect to discussions on preparation techniques and alloy metallurgy
    • Updated coverage on specimen-preparation techniques for both manual methods and semi-automatic machines
    • Practical coverage on sectioning and specimen extraction
    • New and revised articles on structures from solidification and solid-state transformations
    • Laboratory safety guide
    • New expanded color section

    ASM International
    1,184 pages, hardbound, 2004
    ISBN #0-87170-706-3
    Item #9006
    Price $264   APMI/MPIF $251

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    CE Marking Handbook

    Dave Lohbeck

     

     

     



     


    This book is essential reading for electronic consumer-product manufacturers doing business in the European marketplace. Compliance with directives and procedures can be a complex and confusing process, resulting in wasted money and effort. With the help of the CE Marking Handbook, engineers and managers can more easily identify which rules apply to them and pinpoint what they need to do to comply. Dave Lohbeck was formerly the Manager for Seminars and Training at TUV Rhineland, the largest German testing and certification agency. He has worked for many years as an engineer, including nine years in the field of European safety and EMC compliance.

    A once complicated topic is made clear as the author addresses the confusion surrounding CE Marking. Lohbeck offers guidance on both legal and design issues. This book includes a step-by-step design guide aimed at both novice and experienced exporters. With its help, engineers and managers can easily identify which rules apply to their products and pinpoint what they need to do to comply. The information presented here is backed up with facts and examples. Many have been misled, unfortunately, but this book presents the real meaning of CE Marking.

    Elsevier
    144 pages, hardcover, 1998
    Item #9079
    ISBN #978-0-7506-9819-1
    Price $80   APMI/MPIF $76

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    Metal Matrix Composites

    Nikhilesh Chawla and Krishan K. Chawla

     

     

     



     


    In the last few years, a significant increase in applications of MMCs has taken place, particularly in the areas of automotive, aerospace, electronics, and recreation. These include continuous-fiber reinforced MMCs for cables in power transmission, high-temperature superconducting wires, particulate MMCs in civilian aircraft and automotive applications, and high-volume fraction, high-thermal-conductivity substrates for electronic packaging. Nevertheless, as with any novel material systems, there is a lack of fundamental understanding on the part of practicing engineers and designers. This book would seek to address these issues, in a thorough and cohesive manner, as well as to provide students and scientists with a basic understanding of MMCs. This book will emphasize the synergistic relationships among processing, structure, and properties of metal matrix composites.

    Table of contents
    Introduction—Metallic Matrix Materials—Reinforcement Materials—Processing— Interfaces—Mechanical Properties—Physical Properties—Applications.

    Springer
    401 pages, hardcover, 2006
    ISBN # 978-0-387-23306-2
    Item # 9019
    Price $115   APMI/MPIF $110

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    International Powder Metallurgy Directory (IPMD)

     

     

     

    First published in 1977, the International Powder Metallurgy Directory (IPMD) is the world’s leading directory of powder metallurgy (PM) parts producers and industry suppliers worldwide.  The new 13th Edition contains in excess of 4,700 entries, making it the most comprehensive guide to both PM component producers and industry suppliers worldwide.  The data is published as a book, with a facility for users to make detailed searches of the online database.

    The 13th Edition IPMD contains a number of feature articles written by industry experts including a comprehensive ‘PM Global Market Review.’ Technology features in the forthcoming 13th Edition include:

       Global markets for PM, a statistical review—updated!
       Powder injection molding (MIM, CIM)—updated!
       Advances in structural PM parts—updated!
       High-density structural parts for automotive applications—updated!
       Self-lubricating bearings
       International award-winning PM parts—updated!
       PM magnets and their applications
       Superfine and nano powders—updated!
       Hardmetals, cemented carbides—updated!
       PM high-alloy steels and superalloys—updated!
       Diamond tools
       Trends in ferrous powder production technologies
       Nonferrous powder production technologies—updated!
       Developments in PM production equipment—updated!

    Covered in the directory:
    PM PRODUCTS

    • Sintered structural parts
    • Metal injection molding
    • Special PM alloys
    • Magnetic/electrical parts
    • Cemented carbides/diamond tools
    • Heavy metals
    • Friction materials/porous bearings
    • Sintered filters/foam structures

    METAL AND ALLOY POWDERS                                                          

    • Iron and steel (including stainless)
    • Refractory metals
    • Carbide and ceramic
    • Magnetic
    • Ultrafine/nanocrystalline
    • Hardfacing
    • Pressing lubricants

    PRODUCTION EQUIPMENT

    • Powder production, mixing and milling
    • Powder presses
    • Compacting tools
    • Sintering furnaces
    • Atmospheres/generators
    • Finishing
    • Processes/coatings
    • Automation Testing and analysis

    PLUS Trade Associations, PM Institutes, Consultants & Service Providers

    The price also includes 12 months access to the online searchable database

    Inovar Communications Ltd
    424 pages, softcover, 2008
    ISBN # 978-0-9558223-0-8
    Item #N9022
    List Price $335   APMI/MPIF $320

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    Powder Technology:
    Handling and Operations, Process Instrumentation, and Working Hazards

    Edited by Hiroaki Masuda, Ko Higashitani, Hideto Yoshida

    Drawing from the third edition of the bestselling Powder Technology Handbook, this book concentrates on handling methods and unit operations for powder and particle processing techniques. It examines the purpose and factors involved in each process—including planning, equipment, measurements, and other necessary considerations.

    This book carefully incorporates the progressive work and vision of new authors while retaining the concepts that continue to promote innovative research and applications. In addition to detailing the purpose and implementation of processes including kneading, drying, filtration, and powder coating, the authors highlight recent developments in combustion and heating, electrostatic powder coating, and simulation. They also emphasize practical information including multipurpose equipment, instrumentation for key measurements, and modeling techniques. The text concludes with a review of recent data on the health effects of small particles and the types of protective devices that are currently available.

    Powder Technology: Handling and Operations, Process Instrumentation, and Working Hazards offers material scientists and chemical engineers a well-rounded guide to utilizing particle and powder processes for a rapidly expanding array of applications.

    CRC Press, 416 pages, hardcover, 2006
    ISBN: 9781420044126  ISBN 10: 1420044125
    Item #9029
    List $115 MPIF/APMI Price $110


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    New Guide to EU Legislation and Environmental Health and Safety in the European PM Industry 2009

    The new Guide to EU Legislation and Environmental Health and Safety in the European PM Industry in 2009 edition (EHS) published by the EPMA is a total revision from the 2004 edition. The new 2009 EHS guide takes into account the numerous changes that have occurred since the last version with a major section on REACH as well as sections on GHS/CLP, Nano, Eco-efficiency. There are also updates on the many legislations affecting PM manufacturers, managers and technologists.

    The newly revised 2009 EHS guide provides an excellent reference for industry managers and health and safety specialists who require a large volume of study material in order to comply with European and national legislation. The EPMA produced EHS guide offers convenient summaries for quick references with a section summary “Key Issues for PM”, as well as in-depth information for the more specialist managers, with completely rewritten and updated Chapters from the last edition.

    The New 2009 EHS Guide chapters* cover:
    1.       Health Safety and Environmental Management
    2.       The European Union Legislative System
    3.       Classification, Labeling, Risk Assessment and the Globally Harmonised System (CLP   Regulation) (NEW)
    4.       The REACH Regulation related to PM and Nanomaterials (NEW)
    5.       Health and Safety at Work
    6.       Major Accident Hazards
    7.       Hazardous Waste and Transport of Dangerous Materials
    8.       Safety of Industrial Equipment
    9.       Product Liability for Defective Products
    10.     ISO EHS Management Systems
    11.     Pollution
    12.     Environmental Impact (NEW)
    13.     Annexes

    The 2009 EHS guide contains a comprehensive series of annexes including index, glossary of terms used in European legislation, a list of useful websites, Hazard Risk and Safety Phrases.

    The 2009 Guide to EU Legislation and Environmental Health and Safety in the European PM Industry has been prepared by PM specialists, especially for the EPMA. 

    The new EHS Guide will be available beginning 2009 in a limited edition.

    *Chapters subject to change/revision.

    EPMA, softcover, 2009
    Item #9031
    List $386 MPIF/APMI Price $270
    (plus shipping & handling)


    Order Form

     

      105 College Road East, Princeton, New Jersey 08540 USA
    TEL: 609-452-7700 FAX: 609-987-8523; E-mail: info@mpif.org
     
     
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